Process Batch Control and Reporting Features and Functions
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- Scarp yield percentages are adjusted based on actual operation yields
- Expired ingredients are automatically deducted as unused lot balance
- Defines batches as plant specific, cross-plant, cross-material, unique, etc.
- Determines batches through lists and classifications
- Maintains batch history in a file
- Produces batch tickets by date
- Rate based production (for long batches)
- Batch tickets can be created or recreated as needed
- Ingredients can be defined as a fixed or variable quantity, depending on the formula
- Audits lot quantities
- Lot control for picked and WIP orders
- Stores recipes for different batch sizes
- Online batch or lot disposition
- Lot status can be viewed online
- Maintains product grade by batch
- Records quality data by batch and lot
- Calculates quantity as a percentage of a batch
- Manufacturer's and customer's serial numbers can be used in tracking
- Users can control inventory by monitoring lot shelf life expiration dates
- Specifies different formulas for different batch sizes or multiple batches
- Provides dated product handling, such as shelf life, export by, use by, and aging
- Ingredient lots used in a batch can be traced
- Process control automatically adjusts inputs, both material and environmental, to keep outputs within specifications
- Bulk refining, additional refining, and packaging
- Sub-contractor and co-packer control by product and process step
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Process Manufacturing Management Features and Functions
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