Product
Background
Announced
over two years ago, SAP's Advanced Planner and Optimizer (APO) takes aim at
the burgeoning supply chain management market, where it will compete head-to-head
with offerings from established best-of-breed vendors like i2 and Manugistics.
In the mid-nineties, responding to pressure from a number of Fortune 50 companies,
SAP devised the Logistics Optimization Interface (LOI), a project that enabled
supply chain vendors like Chesapeake Decision Sciences, Inc., i2 Technologies,
Inc., and Numetrix Limited to integrate their applications to R/3. While other
enterprise application providers like PeopleSoft and JDEdwards have acquired
many of these smaller companies (see Table 1), SAP used the collaboration as
a prelude to an internally developed offering. Reluctant to acknowledge any
input from former partnerships, SAP credits the breadth, depth, and relevance
of functionality within APO to their association with the Supply Chain Customer
Advisory Council, a group of companies who co-develop requirements and provide
ongoing feedback to SAP's development team. Now, with a massive 190 pilot installations
underway in North America, Europe, and Asia, SAP is pushing furiously to complete
development on the core functionality of APO.
Table
1 Markets Converge: SCM Acquisitions by Some Leading ERP Vendors
|
Vendor
|
Acquisition
|
Date
|
Approx. Deal Size
|
|
Baan Co. N.V.
|
Berclain Group, Inc.
CAPS Logistics
|
5/96
9/98
|
$70 M
$68 M
|
|
PeopleSoft, Inc.
|
Red Pepper Software Co.
Distinction Software, Inc.
|
10/96
12/98
|
$60 M
$10 M
|
|
Aspen Technology, Inc.
|
Chesapeake Decision Sciences, Inc.
|
5/98
|
$135 M
|
|
SCT Corp.
|
Fygir Logistic Information Systems B. V.
|
9/98
|
$35 M
|
|
J. D. Edwards & Co.
|
Numetrix, Ltd.
|
6/99
|
$80 M
|
Product
Strategy and Trajectory
SAP
is targeting APO primarily at the electronics and high tech (EHT), consumer
products, metal and paper, automotive, pharmaceuticals and chemicals industries.
APO promises broad functionality, real-time access to transaction data and seamless
integration with SAP R/3. Although the first companies to acquire the new package
will likely be current R/3 users, SAP plans to offer APO as a stand-alone supply
chain management (SCM) application that can be integrated to legacy and third
party ERP systems. Table 2 lists some of the major shortcomings of R/3 and explains
how APO is positioned to solve them and bring additional benefits.
Table
2 SAP APO: Fixing a Hole
|
Functional Category
|
SAP Gap
|
APO Solution
|
Key Solution Features
|
|
Demand Planning
|
Limited forecasting capabilities: Allows only basic extrapolation
of historical data, no causal analysis, promotion assessment or other
special event modeling.
|
Demand Planning (DP)
|
Promotional planning, causal analysis
On-line simulations
Web-based collaborative planning
|
|
Distribution Planning
|
No explicit functionality in this area. DRP can be simulated
using MRP functionality, but result lacks flexibility. The same holds
for vendor managed inventory (VMI). Sourcing through complex, globally
distributed supply networks is not possible in R/3 without extensive customization.
Also, changes in sourcing locations can be labor intensive, making planning
difficult.
|
Supply Network Planning and Deployment (SNP/D)
|
DRP optimization engine that considers transportation
and storage constraints
Concurrent DRP/MRP engine that creates optimized
plans across multiple sites
VMI support
Rule-based Capable-to-Match engine for demand/supply
synchronization
|
|
Advanced Scheduling
|
SAP's finite scheduling capabilities, while sufficient
for non-volatile continuous or repetitive manufacturing, are inadequate
for high-volume businesses with complex routings and changing schedules.
|
Production Planning/Detailed Scheduling (PP/DS)
|
Concurrent material and capacity planning
and scheduling at the MPS and factory levels with cross propagation of
conflicts
Cost-based optimization
Advanced planning algorithms (genetic algorithms,
constraint based programming)
|
|
Available to Promise (ATP)
|
SAP does not perform a check of both material and capacity,
making R/3 inadequate for industries, like semiconductor, where capacity
is a major constraint.
|
Global ATP
|
Rule-based ATP engine that considers material,
capacity and cost constraints
Multi-level, multi-site ATP from end-item
through distribution network
Capable to Promise (CTP) functionality, providing
visibility to production system
|
Product
Strengths
-
Intuitive GUI with menu-driven modeling capability: APO
enables detailed modeling capability and configuration directly through
its user interface. This provides an advantage over packages like i2's Rhythm,
which requires that users construct models and set key parameters in separate
files, then load them into the application.
-
User flexibility: Modules such as SNP/D offer a variety
of advanced algorithms and can perform cost-based optimization, an option
that is often lacking in competitive applications. Global ATP (Available-To-Promise)
provides a highly configurable rule-based language for defining availability
by product, customer, etc. that allows users to model a large variety of
ATP schemes.
-
Good integration between modules: Modeling constructs and
rule application are consistent from module to module, enabling a more seamless
type of integration than competitive supply chain management suites, most
of which rely on acquired solutions with disparate technologies.
Product
Challenges
-
Data integration: Although much of the static data needed
by APO is readily available in R/3 (e.g., bill of materials, product data),
a significant amount of the data must be maintained separately from the
ERP system. This presents an added maintenance burden that compromises the
benefts of "seamless integration".
-
Web-enablement: Thus far, the web-enabling features of
some of the modules have not met expectations. For example, in the DP module,
there is no capability to share forecast information via e-mail or generate
reports on the web.
-
Dynamic memory size limitation: LiveCache, APO's dynamic,
memory-resident database, allows for a maximum size of 3 GB. For large implementations
in high-volume industries, such as PC or semiconductor, this can pose a
severe restriction on scope and/or present significant challenges in data
segmentation.
-
Some modules are short on graphics that would facilitate
the evaluation of planning results. For example, PP/DS relies on Gantt charts
with task lists to illustrate factory-level scheduling results. Though it
may accurately reflect the plan, this technique cannot provide an aggregated
view of production requirements.
Vendor
Predictions
-
Though slow to emerge from its incubation phase, APO has
all the makings of a market-leading product. Backed by a well-funded development
machine and strong direct sales force with a large customer base, APO should
begin generating competition for the best-of-breed SCM vendors by mid-year
2000. (70% probability)
-
In keeping with its goal to penetrate the mid-market, SAP
will likely offer a stripped down version of APO within the next 12 months
that will include a smaller version of the Business Information Warehouse
(BW) and liveCache. (60% probability)
-
Although SAP maintains that APO will be sold as a stand-alone
SCM application, such strategy contradicts their traditional "big-bang"
approach to marketing. It is doubtful that license revenues from individual
APO sales will exceed 10% of total corporate revenue over the next 24-36
months. (70% probability)
Vendor
Recommendations
-
Utilize pilot implementations to draft industry-specific
templates for APO in targeted markets, such as EHT and consumer products.
Templates can greatly reduce the time and cost of implementions by encapsulating
relevant business processes within a framework tailored specifically to
an industry's general requirements.
-
Continue development on utilities for mass data load and
maintenance. Although SAP expects most data to originate in R/3 and legacy
systems, mass data entry can greatly aid implementation teams in constructing
and testing pilot models.
-
Push to complete development of the core modules in APO
version 2.0 (due in October 1999) and allocate application development resources
to legacy and third party software integration issues.
User
Recommendations
-
Companies that have R/3 and who are now planning a foray
into supply chain management may want to start with APO Demand Planning,
as it is the most mature of the modules in functionality and integration
to R/3.
-
Until SAP can improve the efficiency of its optimization
routine, APO users should judiciously confine the scope of their implementations
to only the most critical items, business units and production facilities.
-
Due to some overlap in functionality, R/3 users need to
decide carefully how to best utilize features of R/3 and APO to avoid conflicts.
For example, R/3's ATP functionality may be sufficient for companies who
have never used ATP features before, but would benefit from APO's demand
planning capabilities.
-
Companies who need a stand-alone SCM system would do well
to bypass APO in favor of established suites, such as those of i2 or Manugistics.
An essential milestone for any new product, at least five live installations
should exist prior to adding APO v2.0 to a short list.
-
Companies that are more daring should seek large price
breaks on new modules due to unproven performance. Currently, for version
1.1, the main modules in order of maturity are DP, SNP/D, ATP, and PP/DS.